Rapid Repair Materials

  • Protect Concrete One – Rapid Repair Mortar for Concrete Surface Restoration

Protect Concrete One – Rapid Repair Mortar for Concrete Surface Restoration

Summary Benefits at a Glance:

    • Rapid setting and high early strength; open to traffic within 3 hours.

    • Excellent bonding and wear resistance on existing concrete.

    • Shrinkage-compensated, freeze-thaw and salt-resistant durability.

    • Easy mixing and trowel application for thin-layer restoration.

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Product Introduction

Protect Concrete One is a single-component, polymer-modified cementitious mortar formulated for thin-layer concrete surface restoration and rapid rehabilitation of pavements. It is suitable for resurfacing worn, cracked, or spalled slabs where fast reopening and long-term durability are critical. The material develops strength quickly, adheres strongly to existing concrete, and resists abrasion, freeze-thaw cycles, and de-icing salts. Typical applications include runways, bridge decks, highways, toll stations, and service areas.

Product Parameters

PropertyTypical ValueStandard /Note
2 h Compressive Strength≥ 20 MPaJG/T 336-2011
24 h Compressive Strength≥ 30 MPa
28 d Compressive Strength≥ 50 MPa
Working Time after Mixing≈ 30 min (adjustable)
Final Setting Time≈ 60 min (adjustable)
Water-to-Powder Ratio0.16 – 0.17 by mass
Application Thickness3 – 10 mm


Product Usage

Application Scope:

  • Concrete surface restoration and overlay of worn pavements

  • Milling + thin-layer repair for highway and runway slabs

  • Bridge deck patching, service area and toll station resurfacing

  • Fast maintenance where early strength and reopening are required


How to Use

Step 1: Surface Preparation
Clean and pre-wet the substrate 2–3 hours before pouring. Remove all standing water before application.

Step 2: Formwork Setup
Use the surrounding concrete as natural formwork or install wood/steel molds. Ensure watertight formwork.

Step 3: Mixing
Dry mix 10 sec → Add 2/3 water → Mix 30 sec → Add rest of water → Mix 150 sec → Let stand 2–3 min.

Step 4: Pouring
Slow, even pouring to avoid air voids. Level and finish the surface. Use within 30 minutes of mixing.

Step 5: Curing
Cover with plastic and moist material. Curing time: 2–3 hours under normal conditions. Extend in cold weather.

Packaging & Storage

  • 50 kg per kraft paper bag.

  • Shelf life: 6 months in dry indoor storage.

  • Store in cool, ventilated areas.

  • Keep sealed to prevent moisture and frost damage.


Product Documentation

Rapid-Setting Concrete

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Start Enhancing Your Business With a Concrete Solution Today

Our products have undergone rigorous testing at our national testing laboratory (CABR testing center co., ltd). Renowned Fortune Global 500 firms such as China Railway Group Limited, China Communications Construction Company Limited, and Sinohydro are among our esteemed clients.


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+86 153 7387 2353 Manager Guo

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